Face milling cutters

Mirroworx®

More milling, less grinding: for smooth surfaces in just one work step
Mirroworx are premiumtools from Pokolm.

Mirroworx® stands out from the competition in all industries with mirror-like surface smoothness and maximum cost-effectiveness. The face milling cutter is designed with only two indexable inserts and has a simple but effective fine adjustment function with two adjusting screws to adjust the axial run-out in the µm range.

The concept of working with only two indexable inserts has proven itself explicitly for workpieces that are difficult to machine and that are susceptible to vibrations. The toric milling tool also impresses users with its particularly smooth running properties.

The tool system is available in sizes S and M. While size S is particularly suitable for small areas and surfaces with walls (pockets, grooves), size M comes into its own in medium to very large open areas.

Indexable inserts

Mirroworx® indexable inserts are like nothing else on the market. Thanks to the cutting tool material, geometry and coating, it is possible to operate at very high feed rates while maintaining the greatest surface quality. Three reliable cutting edges make Mirroworx® a highly economical face milling cutter with low cutting tool material costs. The precision-manufactured insert seats in conjunction with Torx Plus insert screws hold the indexable inserts securely in place.

All tools are available as screw-in or shell-type milling cutters and with Pokolm’s patented DuoPlug® system for maximum radial run-out accuracy and stiffness. For maximum process reliability, all Mirroworx® models have an internal coolant supply. The durable, corrosion-resistant special alloys of the mill bodies are made from over 80% recycled steel to minimize environmental impact.

Areas of application

Mirroworx® indexable milling cutters have been specially developed for the production of completely smooth and even surfaces. With surface finishes of Rz < 2.5 µm, the milling cutters are making inroads in applications that traditionally favored grinding. Under optimum conditions, even mirror-like surface smoothness with surface finishes of Rz < 0.2 µm can be achieved. With Mirroworx®, several work steps can be combined on one machine and with just one clamping operation. The time-consuming and cost-intensive grinding process, which would necessitate an additional work step on a grinding machine, is no longer necessary.

 

  • The icon describes the face milling processing type.

    face milling

Highlights

The face milling cutter Mirroworx from Pokolm.

  1. face milling cutter with three cutting edges for mirror-like surface smoothness
  2. screw for adjusting the axial run-out in the µm range (for double-edged shell-type cutters)

Features

  • 01

    three usable cutting edges

  • 02

    particularly smooth running

  • 03

    average surface finish of Rz < 2.5 µm

  • 04

    also suitable for unstable components

  • 05

    special alloy for high durability and corrosion resistance

  • 06

    fine adjustment for adjusting the axial run-out (Mirroworx® M)

  • 07

    grinding process can be replaced in a large number of cases

  • 08

    made from over 80% recycled steel to minimize environmental impact

Materials

Fully ground, high-precision and stable indexable inserts in various qualities are available for almost all materials.

The optimum choice of coating helps to process almost all materials, even extremely hard ones. The rake and clearance angles of the inserts are precisely adapted to the requirements of the job. Special edge rounding ensures long tool life for hard and soft machining.

Contact

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